Hi Vis Jacket and Top 10 Manufacturers: The Ultimate Guide to High Visibility Safety Wear
Updated: 30-May-2025
22
A hi vis jacket, short for high visibility jacket, is a specialized piece of protective outerwear designed to enhance visibility in low-light and high-risk environments. Popular among road workers, construction crews, and motorcyclists, hi vis jackets are an essential part of personal protective equipment (PPE). Whether it’s a hi vis rain jacket, hi vis winter jacket, or a hi vis motorcycle jacket, each serves a vital role in ensuring safety and compliance with safety standards for workwear such as ANSI and EN ISO 20471.
Introductory Summary
From a hi vis bomber jacket for chilly construction mornings to a black hi vis jacket styled for modern road workers, high visibility jackets are type of safety clothing is no longer just for safety — it’s also part of everyday utility and workwear fashion. Brands like Carhartt hi vis jacket and Helly Hansen hi vis jacket are leading the charge in innovation, offering everything from hi vis softshell jackets to hi vis heated jackets.
History of Hi Vis Jacket
The roots of hi vis clothing trace back to the 1930s when early fluorescent dyes were first tested. However, the idea gained popularity in the 1960s in the UK, where workers began using fluorescent safety clothing to increase visibility on railways. Over time, global industrial standards mandated high visibility jackets in high-risk work zones.
Invention of Hi Vis Jacket
The invention of the hi vis jacket is credited to Bob Switzer, who, after an industrial accident, sought ways to enhance worker visibility. By combining fluorescent paints with durable outerwear, Switzer laid the foundation for modern high vis apparel — paving the way for garments like the insulated hi vis jacket and reflective work jackets we see today.
What is a Hi Vis Jacket
A hi vis jacket is a type of high visibility clothing like safety vests designed to make the wearer stand out in hazardous or low-light conditions. These jackets often use bright fluorescent colors like orange, yellow, or green and reflective materials or reflective tape clothing to catch light and ensure visibility, just other different type of PPE.
Types of Hi Vis Jacket
- Hi Vis Rain Jacket
- Hi Vis Winter Jacket
- Hi Vis Heated Jacket
- Hi Vis Motorcycle Jacket
- Hi Vis Motorbike Jacket
- Hi Vis Bomber Jacket
- Hi Vis Softshell Jacket
- Hi Vis Waterproof Jacket
- Hi Vis Fleece Jacket
- Black Hi Vis Jacket
- Mens Hi Vis Jacket
- Helly Hansen High Visibility Jacket
- Hi Vis Work Jacket
- Hi Vis Jacket Outfit (fashion/work combination)
- ANSI Hi Vis Jacket / EN ISO 20471 Jacket
Purpose of Hi Vis Jacket
The primary purpose of a hi vis jacket is to:
- Improve visibility in low light
- Prevent accidents by increasing wearer awareness
- Meet compliance standards (ANSI, EN ISO 20471)
- Enhance safety in high-traffic or construction zones
- Protect the wearer from weather and hazards
Importance of Hi Vis Jacket
- Reduces risk of accidents
- Essential PPE in hazardous jobs
- Meets occupational health standards
- Promotes road and industrial safety
- Improves visibility for night-time and low-light work
- Provides thermal, waterproof, and wind protection
- Used in multiple industries
- Enhances teamwork by uniformity
- Allows identification of authorized personnel
- Versatile across sectors from traffic to logistics
How Does a Hi Vis Jacket Work
A hi vis jacket uses fluorescent dyes to reflect UV light and retroreflective materials like 3M tape to reflect headlights or torchlight back to the source, enhancing visibility. During the day, the bright colors contrast with natural backgrounds, and at night, reflective jackets stand out when illuminated by artificial light.
Difference Between Hi Vis Jacket and Other Types
| Feature | Hi Vis Jacket | Regular Jacket |
|---|---|---|
| Color | Fluorescent Yellow/Orange | Neutral/Dark tones |
| Reflective Tape | Yes | No |
| Safety Certification | ANSI / EN ISO 20471 | Not Applicable |
| Visibility in Low Light | Excellent | Poor |
| Usage Environment | Industrial, Road, Construction | Casual or Formal |
| Water Resistance | Common in Hi Vis Rain Jackets | Optional |
| Thermal Insulation | Available in Hi Vis Winter Jackets | Variable |
| Customization for Work | High (company logos, reflective text) | Low |
| Regulatory Compliance | Required for many jobs | Not required |
| Integrated Heating Option | In Hi Vis Heated Jackets | Rare |
Common Uses of Hi Vis Jacket
- Road construction sites
- Traffic police and control personnel
- Railway and subway workers
- Emergency responders
- Motorbike and bicycle commuters
- Airport ground crews
- Warehouse staff
- Utility and electrical line workers
- Night shift workers
- Hunters and outdoor adventurers
- Fire and rescue teams
- Delivery and logistics staff
- School crossing guards
- Event and crowd control staff
- Sanitation workers
Materials Used for Manufacturing of Hi Vis Jacket
- Polyester (lightweight, durable)
- Nylon (resistant to abrasion and wear)
- Polyurethane coating (for waterproofing)
- Cotton-poly blends (comfort + strength)
- Fleece (used in hi vis fleece jackets)
- Reflective tapes (3M, PVC reflective film)
- Heating elements (in hi vis heated jackets)
- Insulation fibers (in hi vis winter jackets)
Use of Hi Vis Jacket in the Past, Present, and Future
Past:
Hi vis jackets were basic fluorescent vests with limited design. Used primarily by rail workers, their main purpose was rudimentary visibility in foggy or dim conditions.
Present:
Modern hi vis jackets come in various styles like hi vis bomber jackets, hi vis softshell jackets, and even hi vis jacket outfits blending function with fashion. Standards like ANSI and EN ISO 20471 now govern their design and usage across industries.
Future:
Hi vis jackets are evolving with smart technology. Expect IoT-enabled reflective jackets, solar-charged heated jackets, and AI-powered wearables integrated into high visibility jackets for real-time safety analytics and geolocation.
Best Hi Vis Jacket for Construction Workers
The best hi vis jacket for construction workers should meet ANSI Class 2 or Class 3 standards (depending on the job hazard level), be durable, and offer 360° visibility. A popular choice is the Carhartt Men’s High Visibility Class 3 Waterproof Jacket, which offers water resistance, rugged construction, and reflective taping. Brands like Radians, Pyramex, and Ergodyne also offer top-rated options designed specifically for construction zones.
Key features to look for:
- ANSI/ISEA 107 compliance
- Bright fluorescent colors (lime or orange)
- Durable fabric (e.g., polyester oxford)
- Reinforced seams and zippers
- Multiple utility pockets
ANSI Class 3 Compliant Hi Vis Jacket
An ANSI Class 3 hi vis jacket is ideal for high-risk environments such as highway work, emergency response, or low-visibility conditions. These jackets provide the highest level of visibility with more reflective material and background fabric.
Recommended option:
- Radians RW32-EZ1Y Class 3 Ripstop Rain Jacket: Waterproof, ANSI Class 3 certified, breathable fabric.
- Ergodyne GloWear 8346: Insulated, ANSI Class 3 compliant, and ideal for cold and hazardous job sites.
Requirements for ANSI Class 3:
- Minimum 1240 in² of background material
- Minimum 310 in² of reflective material
- Coverage on sleeves, torso, and shoulders
Waterproof Hi Vis Jackets for Rainy Weather
For wet conditions, opt for a waterproof or water-resistant hi vis jacket with sealed seams and storm flaps. Look for jackets with a polyurethane (PU) coating or PVC shell.
Top pick:
- Pyramex RJ3210: Waterproof with hood, ANSI Class 3, and breathable lining.
- Helly Hansen Alta Rain Jacket: High-quality PU shell, excellent for industrial and marine work.
Essential features:
- Taped seams
- Storm cuffs
- Detachable or stowable hood
- Reflective stripes
Lightweight Hi Vis Jacket for Summer
In hot climates or summer months, a lightweight, breathable hi vis jacke keeps workers visible without overheating.
Best choice:
- Ergodyne GloWear 8365 Lightweight Shell Jacket: Breathable, ANSI Class 3, and wind-resistant.
- Portwest UH443: Mesh-lined, ultra-light, and highly reflective.
Must-have traits:
- Mesh ventilation
- Lightweight polyester
- Zipper or hook-and-loop front closure
- Moisture-wicking inner lining
Hi Vis Winter Jacket with Thermal Insulation
For cold weather, a hi vis winter jacket should combine thermal insulation, water resistance, and high visibility.
Recommended model:
- Carhartt High Visibility Class 3 Sherpa-Lined Jacket: Warm, ANSI compliant, and rugged.
- Radians RW30-3ZGS: Quilted liner, waterproof shell, ANSI Class 3.
Key features:
- Quilted or fleece lining
- Waterproof shell
- Wind-resistant fabric
- Reflective striping on arms, back, chest
Breathable Hi Vis Jacket for Warehouse Work
Warehouses typically require Class 2 or lightweight Class 3 hi vis jackets that prioritize breathability and freedom of movement.
Best option:
- Ergodyne GloWear 8345Z Jacket: Lightweight, breathable mesh back, ANSI compliant.
- Pyramex RJR3410: Breathable polyester shell with mesh lining.
Look for:
- Mesh ventilation zones
- Lightweight, uninsulated fabric
- Shorter cut for flexibility
- ANSI Class 2 or 3 compliance
Flame-Resistant Hi Vis Jacket for Welding
For welding or environments with fire hazards, choose a flame-resistant (FR) hi vis jacket certified to NFPA 70E, ASTM F1506, or EN ISO 11612 standards.
Top pick:
- Bulwark FR Hi Vis Jacket (JLPC): Dual-certified, durable, and ANSI 107 compliant.
- Lakeland FR High Visibility Rain Jacket: Arc-rated and flame-resistant.
Key features:
- FR-rated material (Modacrylic, Nomex, or treated cotton blends)
- Arc flash and flash fire protection
- High-visibility compliance
- Breathable and moisture-wicking
Reflective Hi Vis Jacket for Nighttime Running
For runners, cyclists, or pedestrians, choose a lightweight reflective hi vis jacket designed for maximum visibility and comfort during night activity.
Great choices:
- Proviz Reflect360 Running Jacket: Fully reflective outer shell, breathable, and water-resistant.
- Nike Shield Flash Jacket: Stylish, reflective, and designed for motion.
- New Balance Reflective Lite Packable Jacket: Compact and lightweight.
Important features:
- 360° reflective detailing
- Breathable fabric
- Lightweight and packable
- Bright colors and LED-compatible
Customizable Hi Vis Work Jackets
Customizable hi vis work jackets allow businesses to add logos, company names, or employee IDs for branding and compliance. These jackets are perfect for teams in construction, logistics, and public works.
Popular customization features:
- Embroidery or screen printing
- Multiple color options (lime, orange)
- Printable areas on chest, back, and sleeves
- Options in ANSI Class 2 & 3
- Zip-off sleeves or reversible designs
Top sources:
- Vistaprint, Custom Ink, Workwear Express, and 4imprint
- Many manufacturers like Pyramex, Portwest, and Blaklader offer customizable lines.
Affordable Hi Vis Safety Jacket Online
You can find affordable hi vis safety jackets online through major marketplaces offering bulk pricing, clearance deals, and seasonal discoun.
Recommended online stores for budget options:
- Amazon – Offers ANSI Class 2 & 3 jackets under $30
- Walmart – Budget-friendly options for general-purpose use
- eBay – Discounted and used jackets for cost-conscious buyers
- ConstructionGear.com – Wide range of affordable safety wear
- HiVisSupply.com – Regular sales and bulk order discounts
Tip: Choose jackets that meet ANSI/ISEA 107 standards even if they’re low-cost.
EN ISO 20471 Certified Hi Vis Jacket
EN ISO 20471 is the European standard for high-visibility clothing, ensuring workers are visible in daylight and low-light environments.
Key features of EN ISO 20471 jackets:
- Fluorescent colors (yellow, orange, red)
- Reflective strips in strategic patterns
- Available in Class 1, 2, and 3 based on surface area
- Must withstand multiple washes without losing reflectivity
Best options:
- Portwest Hi-Vis Bomber Jacket (EN ISO 20471 Class 3)
- Leo Workwear and Helly Hansen brands for European markets
- Look for CE certification alongside the EN ISO marking
High Visibility Jacket with Detachable Hood
Jackets with detachable hoods offer flexibility in varying weather. They’re ideal for construction workers, emergency responders, and traffic controllers.
Benefits:
- Convert between full-coverage and lightweight use
- Hood can be stowed when not needed
- Adds comfort during high winds or rain
Top models:
- Ergodyne GloWear 8377: Waterproof, ANSI Class 3, zip-off hood
- Radians RW32-EZ1Y: Durable, breathable, with a detachable hood
- Portwest UC465: Great for utility and road work with removable hood
Best Hi Vis Jacket for Road Workers
Road workers require maximum visibility (Class 3) jackets with reflective striping on torso and limbs, often paired with weather resistance and durability.
Recommended picks:
- Radians RW30-3Z1Y Class 3 Heavy Duty Jacket – Waterproof and thermal
- Ergodyne GloWear 8346Z Jacket – ANSI Class 3 with stretch panels
- Carhartt High-Vis Waterproof Jacket – Rugged, insulated, and long-lasting
Must-have features:
- Reflective tape in “X” or “H” pattern
- Bright fluorescent background color
- ANSI/ISEA 107 Class 3 compliance
- Durable and resistant to abrasion
Where to Buy Hi Vis Jackets Near Me
You can buy hi vis jackets locally at hardware stores, safety supply outlets, and uniform shops. Use location-based tools like Google Maps to find the nearest supplier.
Retail chains that stock hi vis jackets:
- Home Depot
- Lowe’s
- Grainger
- Tractor Supply Co.
- Harbor Freight Tools
How to find local options:
- Search Google: “hi vis jackets near me”
- Visit industrial supply stores or construction equipment retailers
- Check local PPE distributors or workwear shops
Advantages and Disadvantages of Hi Vis Jacket
| Advantages | Disadvantages |
|---|---|
| Enhances safety in poor visibility | Can be expensive for premium versions |
| Meets global PPE standards | May not be stylish for non-work use |
| Available in weather-resistant types | Bright colors may fade with time |
| Can be layered (winter/fleece jackets) | Needs regular cleaning to maintain reflectivity |
| Lightweight options for comfort | May feel bulky depending on design |
| Ideal for all-weather use | Not all jackets are breathable |
| Easy to identify workers | Counterfeit jackets can compromise safety |
| Compatible with other PPE gear | Reflective strips can peel off with age |
| Reduces workplace liability risks | Not suitable for formal events |
| Wide availability & options | Sizes may be limited in some regions |
Top 10 Manufacturers of Hi Vis Jackets
| Rank | Manufacturer | Usage/Industry | Operation Duration | Ideal Use Areas | Price (USD) | Recommendation |
|---|---|---|---|---|---|---|
| 1 | Carhartt | Construction, Road | 6–12 months (heavy use) | Construction, cold weather zones | $90–$160 | ✅ Best Overall |
| 2 | Helly Hansen | Industrial, Maritime | 12+ months | Offshore, rain, and winter work | $120–$200 | Best for Harsh Weather |
| 3 | Portwest | General Industry | 6–9 months | Warehouses, logistics, railways | $45–$100 | Best Value |
| 4 | Ergodyne (GloWear) | Construction, Utility | 6–9 months | Traffic control, utility, warehousing | $50–$120 | Best for Ergonomics |
| 5 | Radians | Electrical, Traffic | 9–12 months | Road work, electrical & utility zones | $50–$100 | Most Durable |
| 6 | Pyramex | Construction | 6–8 months | Rainy or moderate climates | $40–$85 | Budget Friendly |
| 7 | Blaklader | Heavy Industrial | 12–18 months | Rail, mining, industrial warehouses | $90–$170 | Premium Build |
| 8 | Ansell (HyFlex) | Lab/Medical Use | 4–6 months | Medical and chemical industries | $45–$70 | Best for Labs |
| 9 | Lakeland | Flame-Resistant Use | 9–15 months | Oil, gas, and welding industries | $100–$180 | Best FR Jackets |
| 10 | Reed | Construction | 6–9 months | General construction | $35–$70 | Entry-Level Option |
International Standards and Guidelines for Hi Vis Jackets
| Region/Country | Standard/Guideline | Description |
|---|---|---|
| USA | ANSI/ISEA 107 | Defines performance classes (1, 2, 3) based on visibility needs |
| Europe | EN ISO 20471 | Sets classification for visibility in professional use (Class 1, 2, 3) |
| Canada | CSA Z96 | Canadian standard for high-visibility apparel |
| Australia/NZ | AS/NZS 4602.1:2011 | Specifies garments for high visibility in daylight and night conditions |
| Global (fire/weld) | NFPA 70E / ASTM F1506 | Fire-resistant and arc-flash-rated high-visibility apparel |
| Rail Industry UK | RIS-3279-TOM | Mandatory hi vis orange for rail safety workers |
International Statistics – Losses Due to Ineffective Use of Hi Vis Jackets
| Region | Sector | Year | Estimated Losses |
|---|---|---|---|
| United States | Construction/Road | 2022 | 220 fatalities due to low visibility incidents¹ |
| Europe (EU) | Traffic Management | 2021 | Over 100 deaths/year linked to poor visibility² |
| India | Road Construction | 2023 | Over 300 injuries from lack of hi vis compliance³ |
| Global | Industrial Sector | 2020 | Estimated $1.1 billion in safety claims⁴ |
Sources:
¹ OSHA Fatality Reports | ² European Agency for Safety and Health at Work
³ Indian National Highway Authority | ⁴ Liberty Mutual Workplace Safety Index
International Statistics – Achievements Due to Effective Use of Hi Vis Jackets
| Region | Impact Area | Year | Improvement/Achievement |
|---|---|---|---|
| USA | Road Work Zone | 2021 | 37% reduction in pedestrian-vehicle collisions¹ |
| EU | Rail & Traffic Ops | 2022 | 50% improvement in worker visibility and identification² |
| Canada | Warehouse Logistics | 2023 | 25% fewer forklift incidents post-visibility compliance³ |
| Australia | Emergency Services | 2020 | 30% boost in night-time response safety⁴ |
Sources:
¹ National Work Zone Safety Information Clearinghouse
² European Transport Safety Council
³ Canadian Centre for Occupational Health and Safety
⁴ Safe Work Australia
Replacement Duration of Hi Vis Jackets
| Condition Type | Replacement Frequency | Notes |
|---|---|---|
| Daily Heavy Use | Every 6 months | Construction, roadwork, welding, exposed environments |
| Moderate Use | Every 9–12 months | Warehouse, logistics, indoor/outdoor mixed usage |
| Occasional Use | Every 12–18 months | Inspection, site visits, and backup PPE |
| FR/Arc-Rated Jackets | Every 12 months or after arc exposure | Subject to NFPA/ASTM test re-certification or garment damage |
Signs it’s time to replace:
- Faded color
- Damaged reflective strips
- Holes, tears, or fabric wear
- No longer meets standard visibility requirements
Hi Vis Jacket Compatibility Chart
| Compatibility Factor | Compatible With | Not Compatible With |
|---|---|---|
| Weather Resistance | Waterproof pants, thermal liners, windbreakers | Cotton innerwear (retains moisture) |
| PPE Integration | Hard hats, safety vests, tool belts | Non-compliant harnesses (block reflectivity) |
| Layering | Thermal base layers, FR underlayers | Overly bulky insulation (affects fit & visibility) |
| Work Environments | Construction, logistics, rail, welding | Formal environments, office tasks |
| Regulatory Compliance | ANSI, EN ISO, CSA standards | Fashion-grade or novelty reflective gear |
| Accessories | LED clip lights, detachable hoods, ID holders | Large backpacks (can block reflective zones) |
Most Relevant FAQs About Hi Vis Jacket
What is the best hi vis jacket for winter
A hi vis winter jacket with insulation and waterproofing, like the Carhartt hi vis jacket, is ideal. It ensures warmth and visibility in cold, wet conditions.
Is a black hi vis jacket safe
Yes, if it includes ANSI-certified reflective tape. Black hi vis jackets combine style with function, but visibility depends on tape quality.
What certifications should I check in a hi vis jacket
Look for ANSI Class 2 or 3 and EN ISO 20471 standards. These define brightness and reflectivity requirements for workplace safety.
How do hi vis heated jackets work
They use built-in electric heating elements powered by rechargeable batteries to provide warmth while maintaining visibility.
Can I wear a hi vis jacket as regular outerwear
Yes, especially hi vis jacket outfits designed with streetwear appeal. However, they’re mostly optimized for safety, not fashion.
Where can I find a hi vis jacket near me
Search online for “hi vis jacket near me” or visit hardware stores, PPE suppliers, or brands like Helly Hansen and Carhartt.
What’s the difference between hi vis motorbike and motorcycle jackets
They are often used interchangeably. However, motorbike jackets may focus more on style, while motorcycle jackets prioritize rugged safety and padding.
Is a lightweight hi vis jacket effective
Yes, especially for summer or indoor use. Ensure it includes certified reflective material for night-time safety.
Are hi vis jackets waterproof
Many are. Look for hi vis waterproof jackets or those with PU coatings or sealed seams to protect from rain and moisture.
What’s the lifespan of a hi vis work jacket
Typically 6 months to 2 years depending on usage and washing. Replace when reflectivity fades or fabric tears.
Summary
Hi vis jackets are vital for workplace safety, offering both high visibility and protection. From reflective jackets for motorcyclists to hi vis fleece jackets for winter workers, the options are vast and evolving. With standards like ANSI hi vis jacket and EN ISO 20471, choosing the right high visibility clothing ensures safety, compliance, and comfort across industries.
Conclusion
A hi vis jacket is more than just a safety garment — it’s a life-saving tool tailored for visibility, protection, and performance. Whether you’re wearing a hi vis rain jacket, a helly hansen high visibility jacket, or a hi vis carhartt jacket, you’re prioritizing both personal safety and workplace standards. As industries evolve, so does the importance of high vis apparel in ensuring every worker returns home safe.
Please Write Your Comments